Covestro LLC

An employee was clearing hot plastic waste product from a cooling bath with a hook and placing it onto the floor to be shoveled away for disposal. The employee lost his footing and fell into the hot plastic and water on the floor, resulting in second-degree burns on his right torso and leg, with suspected third-degree burns on parts of his leg.

An employee was clearing out a line when 4-tert-butylphenol (TBP) spilled onto the employee. He sustained chemical burns the head, face, eyes, and also suffered respiratory distress.

An employee was working at the chlorine loading station and was changing out a transfer hose from a railcar. Upon disconnecting the hose, the employee inhaled chlorine, requiring hospitalization.

An employee tripped over a stool and fell on the floor, resulting in a left displaced mid-cervical femoral neck fracture.

An employee was installing fence posts when they stepped into a recently dug hole that was not visible due to rainfall. The employee's leg was fractured.

The injured employee was standing behind a table. She jumped out to scare another employee, but tripped and fell on the tile floor, injuring her right ankle/foot. She was hospitalized with a dislocated ankle that required surgery.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.

An employee tripped over a concrete curb stop in a parking lot. The employee fell to the ground, landing on their left hip and breaking it.

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.