105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Commercial Metals Company

Pedestrian struck by rail vehicle-transportation incident · Amputations

Federal OSHA recorded a severe workplace injury at Commercial Metals Company, 1 Crossman Road North, SAYREVILLE, NEW JERSEY 08872 on — Amputations, affecting the leg(s), n.e.c..

An employee was working between railcars on an active railroad track to connect the airbrake. Another employee moved the railcars, striking and running over the employee resulting in amputation of both legs.

Hospitalized Amputation Leg(s), n.e.c. Train, locomotive, rail car, unspecified

Commercial Metals Company

A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.

Commercial Metals Company

A truck driver was walking on top of a load of logs to remove tarps. He approached the edge to prepare for dismounting. He stepped on a sideboard that shifted, causing him to fall to the ground. He sustained a cut to the top of his head that required five stitches, fractures to his right forearm, and a dislocated right elbow.

Commercial Metals Company

An employee entered the baghouse to take dust samples from a compartment. When he entered the building there was baghouse dust approximately 12 inches deep on the floor. The employee walked through the dust about 5 feet when he noticed the layer of dust beneath the top was hot and felt his feet burning. Heated dust had entered the top of his boot and worked downward until resting underneath the arch of his right foot causing burns to the bottom of his foot.

Commercial Metals Company

An employee was using a crane to move a 6-by-60-foot bundle of rebar from a stock rack to production lines. The employee placed the crane remote on an adjacent bundle and was placing the wire sling under the suspended bundle when the remote control slid off the adjacent bundle and fell under the suspended bundle. The employee reached under the suspended bundle when the bundle tie wire suddenly broke. The bundle fell onto the employee's right hand, resulting in a crushed and fractured hand.

Commercial Metals Company

On February 11, 2022, an employee was using an overhead crane to lift a hopper full of scraps to empty it in a dumpster that measured 40 feet long and 2 feet high. Since the dumpster was not completely full, the hopper did not dump forward, so the employee went inside the dumpster and attempted to rock the hopper. He exited the dumpster and used the overhead crane to turn the hopper to the rear of the dumpster. He then stood on the right side of the dumpster while holding onto the lifting yoke for the hopper with his right hand. While holding the yoke arm for balance, he attempted to tip the bucket by rocking it back and forth. As the bucket dumped scrap metal, his right ring finger got caught between the yoke arm and the yoke stop plate of the hopper, resulting in an amputation of the fingertip without bone loss.

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Harvest Rice, LLC

On December 4, 2023, an employee was helping to move a hopper car. He was climbing the stairs to go to the other side of the hopper car when he slipped. His right foot went under the hopper car's wheel and a toe was amputated.

TMS International LLC

On March 25, 2022, an employee had just detached a string of empty rail cars away from some loaded cars. The string of detached cars was being taken ahead, and the employee began pulling the knuckle of a rail car into the open position. The string of detached cars then momentarily came back, and the employee was pinched between two cars. The employee suffered a broken right hip and was hospitalized.

Katoen Natie Gulf Coast Inc.

At about 8:40 p.m., two employees (a groundsman and a switchman) were working in a rail yard, setting rail cars to be released from the site. The groundsman was watching the switchman connect an end-of-train device on the string of rail cars. While he was on the adjacent track, a locomotive on that track moved forward and struck him, knocking him over, injuring his right foot, and amputating his left leg above the knee.

Union Tank Car Co.

On June 25, 2020, an employee was acting as a groundman to assist the locomotive driver in staging cars in the blast building. As the railcar was moving past a beam that is part of the building, the employee became pinned between the beam and the railcar and sustained a fractured pelvis.

Azcon Metals, Inc.

An employee was coupling railcars near the melt shop. The employee's right foot was crushed between railcar couplers and toes were amputated by the steel toe of their boot. The employee was hospitalized and their leg was medically amputated from the knee down.

Floworks International LLC

An employee fell while entering the building. The employee was hospitalized with a fractured ankle and required surgery.

Big River Steel, LLC

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

Keystone Consolidated Industries, Inc.

An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.

Commercial Metals Company

A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.

Metalcraft of Mayville, Inc.

An employee was helping another employee load stock material onto a press brake when the stock slipped. The injured employee's right index finger was caught between the press brake die and the stock, resulting in amputation at the first knuckle.

JERSEY CITY MEDICAL CENTER

An employee tripped over a stool and fell on the floor, resulting in a left displaced mid-cervical femoral neck fracture.

APM TERMINALS PORT ELIZABETH

An employee was installing fence posts when they stepped into a recently dug hole that was not visible due to rainfall. The employee's leg was fractured.

Allied Waste Systems Inc

An employee assisted in cleaning material from a conveyor pit. After the pit was cleaned, the employee proceeded to replace metal safety plates to ensure other employees did not fall into the pit. While replacing one of the last plates, the employee mis-stepped and fell approximately 5 feet into the pit. The employee was hospitalized with back/side bruising, elbow bruising, bone bruises, and/or fractured ribs.

Fitness International, LLC

An employee was inspecting a breaker box and turning on/off a circuit breaker when he was electrocuted.

Bristol Myers Squibb

An employee was walking on the sidewalk. When they stepped off the curb, they fell to the ground, resulting in fractures to their tibia, fibula, and a metatarsal.