Vehicle or machinery fire · Heat (thermal) burns, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Grede Browntown, N2480 County Hwy M, BROWNTOWN, WISCONSIN 53522
on — Heat (thermal) burns, unspecified, affecting the multiple body parts, n.e.c..
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Final narrative
Excess molten iron was moved to a pig drain pond. When some of the iron had cooled, a forklift was used to break up and move iron that had overflowed from the pond. Some molten iron melted a hydraulic line on the forklift, causing pressurized hydraulic fluid to spray out. The fluid was then ignited by the molten iron, resulting in a fireball that burned the hands and face of an employee who was standing on the melt deck about 14 feet away from the forklift. The injured employee was hospitalized.
HospitalizedMultiple body parts, n.e.c.Forklift, order picker, platform truck-powered
An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.
An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.
An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.
An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.
More severe injuries in this industry (NAICS 331511)
An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.
An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.
An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.
An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.
An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.