Caterpillar Inc.

On September 13, 2025, an employee had been working at an outdoor event. At the end the day, she was walking around outside the facility to make sure everything was put away and felt overheated. The employee was hospitalized for heat-related illness.

On September 5, 2025, at approximately 7:35 AM, a temporary employee was at the engine block rollover machine. Their left index fingertip was caught and amputated between a pneumatic part and a guard.

On June 27, 2025, at approximately 8:35 AM, an employee was operating a box maker machine when their left middle fingertip was caught by a chain and sprocket. The employee's fingertip was partially amputated without loss of bone or the fingernail.

An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.

On April 8, 2025, an employee entered an engine test cell to de-harness an engine and was exposed to hot water resulting in burns and hospitalization.

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

An employee was standing at the rear of a machine and the machine's mesh tray fell down onto the rear of the machine, crushing his left hand against the read lift. The employee sustained fractures and a laceration to their left hand and was hospitalized.

The injured employee was assisting with tightening down 3/4" hardware during assembly of a 6'x20' triple deck screen. Another employee was using a 1/2" cordless impact wrench to tighten down the hardware. The injured employee was using a 1-1/8" open-end wrench that slipped when the bolt was being tighten down by the impact wrench. The injured employee's right ring fingertip was caught between the open-end wrench and the side sheet of the triple deck screen. The tuft of the distal phalanx was amputated.

An employee was welding baffle plates onto a 55-gallon hydraulic tank. A flash occurred as they began to tack weld a part. The employee suffered burns to most of their face and second-degree burns on each arm, resulting in hospitalization.

An employee was cutting a piece of rubber with a utility knife. The knife slipped and partially amputated the employee's right index fingertip.

On July 22, 2024, an employee was using a pressure washer to fill a mop bucket with water. The washer's hose split and soapy water was injected into the employee's right palm and index finger. The puncture wound had to be surgically cleaned.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.