105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Wisconsin Aluminum Foundry Co., Inc.

Compressed between running equipment and other object(s) · Amputations, avulsions, enucleations unspecified

Federal OSHA recorded a severe workplace injury at Wisconsin Aluminum Foundry Co., Inc., 838 South 16th Street, MANITOWOC, WISCONSIN 54220 on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).

An employee was helping a dross bin, which was being raised by a forklift. The lever to empty the dross bin was pulled, causing the bin to tip forward and up. The employee's left index finger was caught between the forklift forks and the bin, and the fingertip was amputated.

Amputation Finger or thumb tip(s), nail(s) Forklift, order picker, platform truck powered

Wisconsin Aluminum Foundry Co., Inc.

An employee was lifting a cope mold using a mold manipulator. While the mold was suspended in the air, he reached under it to retrieve the rollover pin. The mold slipped out of the manipulator and fell onto his right hand, causing a severe degloving of the right forearm and hand. He was hospitalized.

Wisconsin Aluminum Foundry Co., Inc.

At 11:49 p.m. on July 11, 2024, an employee was sanding/grinding a circular aluminum casting on a belt sander/grinder. The casting slipped, and the employee's left thumb came in contact with the edge of the belt. The employee suffered a partial amputation to the thumb.

Wisconsin Aluminum Foundry Co., Inc.

An employee was using a knockout machine to finish aluminum castings. The machine was mounted in an A-frame. When the machine actuated, the employee's right middle fingertip was pinched and amputated between the hammer and the casting.

Wisconsin Aluminum Foundry Co., Inc.

An employee was feeding a piece of material into a table saw. The sawblade amputated the employee's left index fingertip.

Wisconsin Aluminum Foundry Co., Inc.

An employee was helping operate a hydraulic mold press. The press engaged, crushing the employee's left index fingertip. The employee suffered an amputation to the finger.

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Energy Erectors

An employee was working to build an electrical substation. He was cleaning out the inside of a fixed section of a PVC pipe on the end that was furthest from an excavator. The excavator was outside of the trench and more than 25 feet away when it moved a pipe, pinching the employee's right arm between the two pipes. The employee's forearm was fractured.

Thompson Pipe Group

An employee was anchored to a movable piece of equipment called a "lid" with a self-retracting lifeline harness. An overhead crane lifted the equipment, causing the employee to be pulled by his harness. The employee was pulled off the walkway and swung over the wall of the kiln. His body and head struck the wall. The employee lost consciousness and sustained a laceration to the side of his head that required stitches. The employee also sustained multiple fractured ribs and fractured vertebrae.

Colasanti South, Inc.

An employee was in a scissor lift, preparing to strip formwork from the underside of a concrete deck. As the lift was ascending, the employee's left little finger was pinched between the lift rail and the concrete beam above. The employee was hospitalized, and the soft tissue of their left little fingertip was amputated; the finger's bony tuft was also damaged.

Ryder Integrated Logistics & Distribution System

An employee was operating an order picker when his left middle finger was crushed between the lift and storage racking. The employee's fingertip was amputated.

HardHat WorkForce Solutions, LLC

An employee was ascending in a scissor lift when his left thumb was caught between between the railing of the lift and a piece of equipment installed in the ceiling. The employee's thumb tip was amputated.

Wieland Concast

An employee was unloading scrap from a metal bin. The bin slid out of the forklift and landed on the employee's right foot, causing fractures to the foot.

Vermont Foundry Co.

On August 12, 2025, an employee had just finished skimming slag from the top of a ladle of molten metal. They began to walk away while an overhead crane began moving the ladle. The latch that prevented the ladle from tipping came loose. The ladle tipped and spilled molten metal onto the floor and it burned both of the employee's feet.

TRG Rogers, LLC

On August 4, 2025, at 7:00 AM, an employee was approaching an area to put out a fire with an ABC fire extinguisher when an unknown material exploded and contacted their face. The employee sustained a laceration to the right cheek with an object penetrating the nasal cavity. The employee was hospitalized.

Wisconsin Aluminum Foundry Co., Inc.

An employee was lifting a cope mold using a mold manipulator. While the mold was suspended in the air, he reached under it to retrieve the rollover pin. The mold slipped out of the manipulator and fell onto his right hand, causing a severe degloving of the right forearm and hand. He was hospitalized.

Caterpillar, Inc.

An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.

RG Professional Carpenter, Inc.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Asher Enterprises, Inc.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

Consolidated Electrical Distributors Inc.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.