Contact with hot objects or substances · Thermal burns second degree
At a glance
Federal OSHA recorded a severe workplace injury
at Dana Container Inc., Dana Container Inc., AVENEL, NEW JERSEY 07001
on — Thermal burns second degree, affecting the Part of body unspecified.
Final narrative
An employee was standing on top of a truck tanker investigating the process. A steam valve opened causing steam to come out of the oil tanker's dome lid. The employee sustained second-degree burns from steam and oil residue.
Hospitalized Part of body unspecified Steam, vapors nonchemical
An employee slipped and fell while removing spots from the floor of a cargo tank barrel. The employee landed on a thermometer rod and was hospitalized with bruised ribs and a right side lung puncture.
An employee was stepping from the top of a cargo tank trailer onto the top rung of a ladder when they fell approximately 12 feet to the ground. The employee suffered multiple fractures to the right arm that required surgery.
An employee was transferring sulfuric acid from a railcar to a cargo tank trailer. When the railcar was empty, the employee removed the product transfer hose. While removing the valve fitting, sulfuric acid (in the form of a mist) sprayed out and contacted the employee's face and upper torso. The employee was hospitalized for chemical burns.
An employee was reducing pressure on an over-the-road tank truck for unloading purposes. Due to an over-pressurization event and/or a defect, a 3-inch stainless steel washout pipe nipple cap failed and struck the employee in the face. The employee was hospitalized with head injuries.
An employee was standing on top of a tanker truck with a water hose preparing to clean it when the water was turned on. The force of the water caused him to fall from the trailer, fracturing his right hip. The employee's lanyard was not secured at the time of the incident.
An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.
An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.
After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.
An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.
An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.
More severe injuries in this industry (NAICS 484220)
An employee had dumped a load of hot mix (tar) and was cleaning the interior walls of a belly dump trailer onsite. The employee was scraping the walls of the trailer when the doors articulated, breaking the securement pin and pinching the employee's legs. The employee sustained crushing injuries and severed tendons and arteries to both legs and was hospitalized.
An employee was transferring sulfuric acid into a customer's tank. They connected the transfer hose to the receiving tank and attached the compressed air line used to pressurize the trailer. An air valve opened during unloading and a small amount of sulfuric acid got under the employee's face shield and onto their face. The employee suffered third-degree chemical burns to their face, right ear, and chest.
An employee was working to adjust a misfed pallet board that was entering the pallet board collection point. His left middle fingertip became caught between the board he was adjusting and other boards already stacked in the collection area. This resulted in amputation of the fingertip.
On July 22, 2025, at approximately 4:30 a.m. after the previous day's shift, an employee was hospitalized with a kidney injury caused by heat-related illness. The employee had worked several consecutive days delivering packages in high outdoor heat and humidity without cooling gear.
On July 18, 2025, an employee was tarping a load on a flatbed trailer in the yard. He fell approximately 13 feet off the loaded trailer and landed face-down on a gravel lot. The employee sustained facial cuts, abrasions, scrapes, fractures to their face, as well as several fractured ribs. He was hospitalized.
An employee was installing fence posts when they stepped into a recently dug hole that was not visible due to rainfall. The employee's leg was fractured.
An employee assisted in cleaning material from a conveyor pit. After the pit was cleaned, the employee proceeded to replace metal safety plates to ensure other employees did not fall into the pit. While replacing one of the last plates, the employee mis-stepped and fell approximately 5 feet into the pit. The employee was hospitalized with back/side bruising, elbow bruising, bone bruises, and/or fractured ribs.
An employee was walking on the sidewalk. When they stepped off the curb, they fell to the ground, resulting in fractures to their tibia, fibula, and a metatarsal.