105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Azcon Metals, Inc.

Non-passenger struck by rail vehicle · Amputations involving bone loss

Federal OSHA recorded a severe workplace injury at Azcon Metals, Inc., 101 Avenue K, STERLING, ILLINOIS 61081 on — Amputations involving bone loss, affecting the Lower leg(s).

An employee was uncoupling railcars while the cars were in motion and a car ran over her left lower leg, resulting in crush injuries and amputation below the knee. The employee was hospitalized.

Hospitalized Amputation Lower leg(s) Heavy rail vehicles unspecified

Azcon Metals, Inc.

An employee was lining up rail cars using the remote control for a locomotive. One of the rail cars moved and pinched the employee between the couplers of two rail cars. The employee sustained blunt force trauma to the right hip.

Azcon Metals, Inc.

An employee was coupling railcars near the melt shop. The employee's right foot was crushed between railcar couplers and toes were amputated by the steel toe of their boot. The employee was hospitalized and their leg was medically amputated from the knee down.

View Azcon Metals, Inc.'s full OSHA safety record →

Borealis Compounds, Inc.

Two employees were moving a railcar (plastic pellet hopper car) using a mobile railcar mover. One employee was the engineer in control of the railcar mover and the injured employee was a switchman. The railcar mover went forward and the hopper railcar struck the injured employee, resulting in a severe crushing injury to the employee's right arm.

DUNN ROADBUILDERS

An employee was working the switchboard for a train to move through the plant. He gave the all clear signal, and the train began reversing on the tracks. The employee went to get onto the train as it was moving toward him when he missed the railing and fell underneath the train. The last railcar ran over both of his legs, amputating the legs above the knees.

Archer Daniels Midland Company

On April 27, 2025, employees were performing a railcar switch. When the train began to shift back, the injured employee's right arm got crushed between the knuckles of two railcars. The employee was hospitalized with fractures to their forearm.

Tri-Lakes Services Inc

An employee was working to couple two railcars together, holding the lever with one hand and the coupler with the other hand. The locomotive then backed up and his left arm got caught in the coupler, resulting in a broken arm and a broken little finger.

Total Grain Marketing, LLC

On October 5, 2024, a crew was staging the last string of railcars to be loaded when the injured employee stepped forward and tripped on a railroad tie, causing his right foot to be on the rail. A staged railcar rolled forward and caught his foot between the wheel and the rail. The employee was hospitalized for amputations to toes.

Huntington Alloys Corporation

An employee was adjusting the tension on a grinder belt when three of their fingers got caught in the belt and pulley and were amputated.

The Platt Brothers and Company

A employee's left index finger was pulled into a capstan, resulting in a partial amputation.

GSM Metals, Inc.

An employee was cutting a metal square on a hydraulic shear when his left hand got caught between the metal and the shear block. The employee's middle finger was amputated.

J-3 Metals Recycling Center, LLC

An employee was working to remove a piece of wood that was jamming a transfer conveyor at the shredder. He used a tool to clear the jam, then reached to grab the wood. His sleeve got caught in the conveyor and his right arm was pulled into the pulley. The employee was hospitalized with an open fracture and a crush injury/laceration to his right forearm. The machine was running at the time.

P.Kay Metal Lewiston, LLC

An employee was carrying a box of felt insulation weighing less than 20 pounds when he tripped and fell to the cement floor. The employee sustained a fractured right femur.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.