105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

A Z Plastics, Inc.

Struck by rolling powered vehicle or machinery · Fractures

Federal OSHA recorded a severe workplace injury at A Z Plastics, Inc., 1232 McKinley Avenue, CHICAGO HEIGHTS, ILLINOIS 60411 on — Fractures , affecting the Chest unspecified.

An employee was training a co-worker to use a forklift to empty a bulk bag into a hopper. The employee was standing under the forks and asked the co-worker to dismount the forklift and assist them. The co-worker contacted the gearshift while dismounting, setting the forklift to "forward." The injured employee was then pinned between the tipper and the forklift mast. The co-worker backed up the forklift to release the employee, causing him to drop to the ground. The employee was then struck by the contents of the bulk bag falling on his head and body. He was hospitalized with a fracture in his chest and injury to his back and abdomen.

Hospitalized Chest unspecified Forklift, order picker, platform truck powered

East Penn Manufacturing Company

An employee was walking/moving a walkie (material handling equipment) when it struck and fractured their right leg. The employee was hospitalized.

Americas Auto Auction Group

An employee was was exiting a car they were detailing when a malfunction caused it to move. The employee was pinned between the car door and a pole, suffering a lower left leg fracture and crushing injuries.

POI Aviation Incorporated

An employee was operating a tug that had been re-tagged due to faulty brakes. As the employee approached the designated parking area, he slowed the tug using the clutch and then exited the tug. He went to stop the tug from colliding with a concrete wall when his right ankle became caught between the tug and a parking stall barrier. He sustained a fractured ankle and was hospitalized.

Merit Logistics

An employee was on a tugger. He was backing up to pick up a stack of pallets. While aligning the tugger with the pallets, his left leg was caught and broken between the tugger and a storage rack.

Heartland Coca-Cola Bottling Company LLC

An employee was operating an electric pallet jack. While standing beside the equipment, the pallet jack lurched forward, pinning the employee's leg against racking. The employee was hospitalized with a fractured right ankle.

DimcoGray Corporation

An employee was operating a drill and tap machine. He was placing a part with his right hand and removing a part coming in on the left side. He saw a part that was crooked and went to straighten it. The machine clamped down on his left index finger, degloving the top part of the finger and resulting in a partial amputation.

Greatmats.com Corporation

An employee was performing maintenance on a roll cutting machine in a warehouse. The employee was removing excess grease from the bearings when the machine's chain caught their right index finger. The fingertip was amputated by the chain and sprocket.

Shumard Corporation

During fiberglass work, an employee mixed a methyl ethyl ketone peroxide (MEKP) catalyst with a cobalt chemical that they thought was a dye. A chemical reaction occurred, resulting in an explosion. The employee sustained second-degree burns on his back and a blister on his right arm.

Toledo Molding & Die, Inc.

An employee was walking when she tripped over a box on the ground and fell. The employee was hospitalized with a severe dislocation to the hip and leg that required surgery.

United Window & Door Manufacturing, Inc.

An employee was cutting material on a straight saw when the blade lacerated her right index finger. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.