105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

United States Steel Corporation

Direct exposure to electricity, greater than 220 volts · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at United States Steel Corporation, 400 Middle Drive, FAIRLESS HILLS, PENNSYLVANIA 19030 on — Electrical burns, unspecified, affecting the nonclassifiable.

An employee was installing a tin shield over insulated wires that were exposed to hot metal when the shield touched a bare conductor and an arc flash occurred. The employee suffered an arc flash burn and possible concussion.

Hospitalized Nonclassifiable Electric parts, n.e.c.

United States Steel Corporation

An employee was working near molten metal and experienced heat illness symptoms including cramps. The employee was hospitalized.

United States Steel Corporation

An employee was cleaning a coke oven standpipe when a spark contacted his shirt, resulting in burns to his stomach.

United States Steel Corporation

An employee was working on the blast furnace during his shift. After his shift, he began experiencing cramping and was hospitalized for dehydration.

United States Steel Corporation

An employee was working with a mixer. The employee fell through a floor hole to a platform 20 feet below the mixer, suffering a fractured pelvis and fractured vertebrae. The employee was hospitalized.

United States Steel Corporation

An employee was completing a roll change. As he reached out to stop the movement of a roll chock coming down the incline, his left hand was pinched between two roll chocks. His index finger was amputated.

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Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

Universal Stainless & Alloy Products Inc.

An employee used a crane to set down a bar. The bar measured 9 inches by 16 feet. The strap got stuck under the bar, and the employee asked another employee to jog the roll. The bar rolled and pinched the injured employee's left hand, resulting in a fingertip amputation.

Priefert Manufacturing

An employee was loading a steel forming machine with steel to be processed. He went to move a cooling hose out of the way and his left thumb was crushed by the forming roller, resulting in injuries that required surgical amputation.

CF&I Steel L.P.

An employee was advancing a rail to line up for welding with a secondary rail on the weld line when his right middle and ring fingers were caught between the rails. The employee sustained an amputation to the top knuckle of the middle finger and a fracture to the ring finger. The machine was guarded at the time.

United States Steel Corporation

An employee was working near molten metal and experienced heat illness symptoms including cramps. The employee was hospitalized.

Tampa Bay Steel, LLC

An employee was preparing bundles of 24-foot square metal tubing to be loaded onto a truck and cut the safety band for a bundle. While the employee was removing a piece of dunnage from a bundle, they bumped the bundle with their leg. The metal tubing then fell forward and struck the employee, causing a fractured left ankle.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.