Caught in running equipment or machinery during regular operation · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at PLASTIPAK PACKAGING, INC., 3310 W. SPRINGFIELD AVE., CHAMPAIGN, ILLINOIS 61822
on — Amputations, affecting the fingertip(s).
Final narrative
At about 7:30 p.m. on July 13, 2018, a production technician was loading an in-mold labeler with plastic labels. When he reached around the basket to grab labels that had fallen off, the swing arm came down, amputating the tip of his left middle finger without the lost of bone or nail.
On July 31, 2024, two employees were working to raise a base mold into its position on a blow molding machine. The injured employee lifted up on the base mold with his right hand and was holding the support when a second employee used a metal bar to lift the base into its fully-raised position. The injured employee's fingers were caught between the base support and the mold-holding unit resulting in the amputation of their right ring fingertip.
An employee was troubleshooting a loose chain on a conveyor belt when their left index finger was pulled into a sprocket and the fingertip was amputated.
On September 8, 2022, an employee was installing the top rail on a guardrail system. The employee's right index finger was pinched between the guardrail and a post, resulting in a fingertip amputation.
On June 14, 2022, an employee was adjusting the height of the work table on the box strapper. The employee loosened the bolts on the carriage and had their left hand resting in the area beneath the unit. The table dropped, resulting in distal tip amputations to their middle and ring fingers.
An employee was doing maintenance work in a tunnel under a production line. The employee fell approximately 9 feet through an open manhole, landed on the concrete level below, and suffered neck and back injuries.
An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.
An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 326199)
An employee was operating a drill and tap machine. He was placing a part with his right hand and removing a part coming in on the left side. He saw a part that was crooked and went to straighten it. The machine clamped down on his left index finger, degloving the top part of the finger and resulting in a partial amputation.
An employee was performing maintenance on a roll cutting machine in a warehouse. The employee was removing excess grease from the bearings when the machine's chain caught their right index finger. The fingertip was amputated by the chain and sprocket.
During fiberglass work, an employee mixed a methyl ethyl ketone peroxide (MEKP) catalyst with a cobalt chemical that they thought was a dye. A chemical reaction occurred, resulting in an explosion. The employee sustained second-degree burns on his back and a blister on his right arm.
An employee was walking when she tripped over a box on the ground and fell. The employee was hospitalized with a severe dislocation to the hip and leg that required surgery.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.