Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Keystone Consolidated Industries, Inc., 7000 S.W. ADAMS ST., PEORIA, ILLINOIS 61607
on — Amputations, affecting the fingertip(s).
Final narrative
An employee was using a scoop to clean grit from a lube box on a draw machine when his gloved left hand was caught by a running wire. He suffered a left middle finger injury and a left ring fingertip amputation.
An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.
An employee was helping stack scrap wire. A fork truck was setting a carrier of scrap wire on top of another carrier. The scrap wire on the fork truck caught on the second carrier, and the carrier on the forks was pulled off. It struck the employee in the head, causing a concussion. The employee was hospitalized.
On July 7, 2025, at approximately 1:45 AM, an employee was moving vermiculite in a zinc pan with shovel. Molten zinc entered his left boot and caused burns to his shin and the top of his foot.
An employee was setting a floor plate on strand #2 while a rod in strand #1 cobbled at the break-out box and struck the employee's right foot. The employee sustained a puncture to their foot requiring surgery.
An employee was stringing wire around a drawing block at a wire machine. His left hand became caught between the wire and the drawing block, and he suffered an amputation to the ring fingertip.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 331111)
An employee used a crane to set down a bar. The bar measured 9 inches by 16 feet. The strap got stuck under the bar, and the employee asked another employee to jog the roll. The bar rolled and pinched the injured employee's left hand, resulting in a fingertip amputation.
An employee was loading a steel forming machine with steel to be processed. He went to move a cooling hose out of the way and his left thumb was crushed by the forming roller, resulting in injuries that required surgical amputation.
An employee was advancing a rail to line up for welding with a secondary rail on the weld line when his right middle and ring fingers were caught between the rails. The employee sustained an amputation to the top knuckle of the middle finger and a fracture to the ring finger. The machine was guarded at the time.
An employee was preparing bundles of 24-foot square metal tubing to be loaded onto a truck and cut the safety band for a bundle. While the employee was removing a piece of dunnage from a bundle, they bumped the bundle with their leg. The metal tubing then fell forward and struck the employee, causing a fractured left ankle.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.