Caught in running equipment or machinery, n.e.c. · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Berry Global, Inc., 12900 S. Pulaski Rd., ALSIP, ILLINOIS 60803
on — Fractures, affecting the forearm(s).
Final narrative
At 4:10 a.m. on April 10, 2020, an employee was setting up a new roll of plastic on a winder machine. The machine pulled in the employee's left hand, breaking several bones in the forearm area. The employee was hospitalized.
On September 20, 2022, an employee was installing wear pads under the newly installed mold carrier in a plastic injection press carrier. The employee used a crane with a nylon sling to slightly tilt the carrier so the wear pads could be placed. The sling failed, snapped, and struck the employee's left index finger, causing an amputation to the finger.
An employee went to pick up a tool that had fallen near an adjacent machine. Their left hand became caught inside a blower motor fan blade, resulting in a dislocated finger and a fractured finger. Surgery was required to repair the injuries.
An employee was trying to pull trim on rollers. His left wrist and fingers were pinched by the edge rollers, causing fractures to the wrist, the little finger, and the ring finger.
On October 5, 2020, at approximately 8:13 a.m., an employee was preparing to string a cast extrusion line. When the employee ducked under the winder to grab the rope used to string, the carriage moved forward and struck the employee in the face. The employee fell to the floor and struck their head on the floor resulting in a severe head injury.
Employees were assembling and testing a butterfly valve unit and actuator combo. When the unit was function tested with air, the valve gate closed on an employee's left thumb resulting in a fracture and laceration.
An employee was doing a daily inspection of the sifter screen on a mixer when the mixer line activated. The armature for the screen struck the employee's right wrist. Their wrist was cut and their hand was fractured.
An employee was doing a dry run during the setup of an ice cream machine. The machine indexed and the filler head amputated the employee's left middle finger above the last knuckle.
An employee was on a 3-foot ladder guiding cable onto a spool during installation on an overhead door. As the control box was jogged, the employee's hand was caught between the cable and spool, resulting in a wrist and hand fracture.
More severe injuries in this industry (NAICS 326113)
A subcontracted engineer was advising maintenance how to make a modification to the embossing roll system on a new line. Maintenance was bringing the motor and gearbox down with a crane. The load shifted when it was a few inches from the ground. The engineer went to catch/maneuver the gearbox and the fingers on his left hand were crushed between the I-beam base of the gearbox and the concrete floor. A finger was amputated.
On July 30, 2025, an employee was assisting co-workers in using a hoist to position an injection molding tool onto a work table. As the tool was being lowered, the slide section shifted, trapping and amputating the employee's right thumb tip.
An employee was manually lifting a film roll when their right middle fingertip was pinched between the roll and a metal beam, resulting in a fingertip amputation.
At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.
An employee working on a sheet line was removing masking from the underside of plastic sheeting that was being lifted by a vacuum lift. The plastic sheet measured 4 feet wide, 14 feet long, and approximately 1 inch thick, and it weighed approximately 300 pounds. The vacuum lost suction and dropped the plastic sheet onto the employee's arm, pinning it between two sheets and resulting in a broken right forearm.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.