Other fall to lower level, unspecified · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Mohawk Industries, 4030 Chestnut St, Unit 3, EMMAUS, PENNSYLVANIA 18049
on — Fractures, affecting the upper and lower limb(s).
Final narrative
An employee was in the trailer pulling a piece of rolled product off the trailer when he lost his footing and fell onto the concrete ground. It was raining and the back of the trailer was wet at the time. The employee sustained fractures to the left femur and left wrist requiring hospitalization and surgery.
On May 27, 2025, an employee had been sweeping the floor around the sort and grind line conveyor. She was wiping down the frame of the conveyor when her right arm was drawn up between the conveyor belt and the snub roller underneath the conveyor. She sustained fractures to her upper and lower arm.
On July 12, 2023, a maintenance employee was troubleshooting the actuator valve on a robot cell for the binder material gravity-feed system. He was checking the valve for clogs or debris when his right index finger was caught by the actuated ball valve, causing a partial fingertip amputation.
An employee was performing maintenance on a yarn twister machine. When the employee started up the machine, it caught and amputated the employee's left little finger.
Two machine operators were clearing a jam in a feeder machine. When the jam was removed the lever that drops the feeder chains was activated and the feeder chains dropped on the injured employee's left hand. The injured employee sustained deep puncture/lacerations and a compression injury to the left hand.
An employee was on an A-frame ladder retrieving materials from a shelf. He slipped and fell and his leg got caught in the ladder rungs, breaking his left tibia.
An employee was unloading materials from a flatbed trailer when they fell from the trailer and landed on the ground. The employee sustained a fractured left leg.
An employee was unloading appliances at a customer location for delivery. The employee was moving a water heater to be placed on the liftgate when he stepped backward and fell to the ground. The employee sustained rib and back injuries.
On September 10, 2025, an employee was working to fix a slipping carpet on a conveyor. He went to lift the carpet and put it back on the top rail when the conveyor belt caught his right hand and a roller subsequently caught his arm. The employee was hospitalized with a broken forearm.
On July 31, 2025, two employees were walking near a friction wash tank when a rubber gasket on top of the tank blew. Hot water mixed with 50% caustic chemical sprayed out and rained down on the employees. Both employees were brought to an emergency shower and were neutralized with vinegar. One employee was hospitalized with chemical and thermal burns to their upper back and eyes.
On May 27, 2025, an employee had been sweeping the floor around the sort and grind line conveyor. She was wiping down the frame of the conveyor when her right arm was drawn up between the conveyor belt and the snub roller underneath the conveyor. She sustained fractures to her upper and lower arm.
On January 29, 2025, an employee was operating an extrusion machine. He put a broken piece of yarn on the secondary roller and his glove was pulled into the nip rollers. The employee's left little fingertip was partially amputated.
On December 20, 2024, an employee was preparing to remove the access panel for the rotary valve gear box underneath a washer in polymerization. When he began loosening the bolts from the rotary lock cover, hot water and steam pressure released and caused second-degree burns to the employees stomach, both thighs, and the left calf area.
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.
An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.