105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Printpack, Inc.

Caught in running equipment or machinery during maintenance, cleaning · Bruises, contusions

Federal OSHA recorded a severe workplace injury at Printpack, Inc., 1400 Abbott Drive, ELGIN, ILLINOIS 60123 on — Bruises, contusions, affecting the hand(s), unspecified.

An employee was using a rag and solvent to clean a chrome roller when their right hand was pulled into a nip point created by the drive roller and the chrome roller resulting in contusions and swelling.

Hospitalized Hand(s), unspecified Printing machinery and equipment, unspecified

Printpack, Inc.

A maintenance employee was using a rubber roll grinding lathe to resurface a rubber roller/sleeve. The lathe has a grinding wheel attached to it which passes across the roller to remove a fine layer of rubber from the roller to remove any blemishes that would affect the printing process when it is placed back into a printing press. When the employee went to wipe the rubber dust away from the roller/sleeve their right ring finger contacted the grinding wheel at the end of the lathe. The employee sustained an open fracture of the distal phalanx of the right ring finger resulting in a surgical, partial amputation and a laceration to the little finger with damage to the nail.

Printpack, Inc.

On February 16, 2023, an employee was removing a piece of film from a machine when his right thumb was pulled into the nip-point and amputated.

PRINTPACK, INC.

A pallet had been loaded onto a trolley to be picked up for wrapping, but a broken bottom board on the pallet was blocking an entry roller sensor, tripping it and preventing the trolley from moving. An employee removed the board and the trolley began to travel. Her left knee and thigh were lodged between the framing of the trolley and a stationary pallet insert line. She suffered a laceration to the back of the thigh.

Printpack, Inc.

An employee was moving a manlift onto a freight elevator when it fell onto his left leg resulting in a compound fracture.

Printpack, Inc.

An employee was unloading a trailer on the dock when he was struck by a forklift truck and pinned between the forklift and the overhead door, breaking his knee and suffering cuts and an abrasion.

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DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

Circle Graphics, Inc.

An employee was removing packaging from a roll of printing substrate. The blade of their utility knife got stuck. The employee used both hands to free the knife and the blade partially amputated their left little fingertip.

RR Donnelley & Sons Co

The injured employee's standup forklift had mechanical issue with a tire. The injured employee was inside their forklift to help steer it while it was being pushed up the ramp by another forklift. As the other forklift started to move up the ramp, it's forks moved and went into the driver's space of the disabled forklift. The fork penetrated the injured employee's left shoe, fracturing the two middle toes and injuring the first toe. The employee was hospitalized and required surgery.

Martinsburg - Quad/Graphics, Inc.

A press was having a paster failure and the crew was working to get the ink on the paper. A press operator grounded himself and was entering the press unit when something flashed. The employee sustained third-degree burns to his head and left arm.

Martinsburg - Quad/Graphics, Inc.

Around 12:45 PM, a clamp truck operator went to remove a piece of orange strap from a clamp truck that was parked outside of the office. The strap fell into a gap between the frame and the hood of the truck. The strap became caught in the engine's fan and also wrapped around the employee's hand when he went to grab it. The strap was pulled tight against the frame of the clamp truck, causing lacerations and fractures to the employee's hand. The employee was hospitalized and required surgery.

DARWILL, INC.

At 12:00 p.m. on August 13, 2025, an employee was unloading a 1,100-pound roll of paper from a skid when the roll fell onto his right leg. The leg was broken.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.