Contact with hot objects or substances · Heat (thermal) burns, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Keystone Consolidated Industries, Inc., 7000 SW Adams Street, PEORIA, ILLINOIS 61641
on — Heat (thermal) burns, unspecified, affecting the upper and lower limb(s).
Final narrative
On June 13, 2023, an employee was performing castor duties when a bag of molten steel dripped down their right leg and boot, resulting in burns to their right foot and their right index fingertip.
HospitalizedUpper and lower limb(s)Molten or hot metals, slag
More severe injuries at Keystone Consolidated Industries, Inc.
An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.
An employee was helping stack scrap wire. A fork truck was setting a carrier of scrap wire on top of another carrier. The scrap wire on the fork truck caught on the second carrier, and the carrier on the forks was pulled off. It struck the employee in the head, causing a concussion. The employee was hospitalized.
On July 7, 2025, at approximately 1:45 AM, an employee was moving vermiculite in a zinc pan with shovel. Molten zinc entered his left boot and caused burns to his shin and the top of his foot.
An employee was setting a floor plate on strand #2 while a rod in strand #1 cobbled at the break-out box and struck the employee's right foot. The employee sustained a puncture to their foot requiring surgery.
An employee was stringing wire around a drawing block at a wire machine. His left hand became caught between the wire and the drawing block, and he suffered an amputation to the ring fingertip.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 331222)
An employee was changing a section of pipe on a sulfuric acid tank when the pipe broke and acid splashed onto the left side of the employee's body, resulting in chemical burns to their left shoulder, the back of his arm, and his leg.
On August 1, 2025, at approximately 5:05 AM, an employee was applying a label to a spool of product on a crane when the employee s arm became caught between two points of the crane. The employee was hospitalized with a degloving/avulsion injury to their right arm.
An employee was making an adjustment to a machine when his finger got caught in the machine. He sustained a partial amputation to the fifth finger on his left hand.
An employee was working on a wire drawing machine when three fingers on their right hand were caught between the rolls with the wire intact. The employee sustained an amputation to the middle and ring fingers and was hospitalized.
An employee was working at a threader machine. A spindle caught her sweatshirt. She was pulled into the machine, which pulled off her hooded sweatshirt and pulled in her hair. She suffered a scalping and was hospitalized.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.