Meloon Foundries, LLC

An employee was operating a shell core machine when their hand became caught in the machine press, resulting in burn injuries and the amputation of their left middle and ring fingers.

An employee was preparing a no-bake sand mold. When the molten metal was poured into the mold, the aluminum ran through the lifting hole and entered the employee's right shoe, burning his foot and requiring surgery. He also suffered burns on both hands while attempting to remove his shoe.

An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.

An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.

After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.

An employee was grinding raw couplings on a belt sander to shave off excess material left by the manufacturing process. The employee's right hand slipped while he was pressing a part to the sander, causing his right thumb to come into contact with the sanding belt. The thumb was lacerated and broken, and the employee was hospitalized, requiring surgery.

An employee was buffing a corner casting when the rotating belt contacted her right hand, resulting in an amputation of the first segment of her right thumb.

An employee was assembling boilers, which involved stacking the flat sections of boilers on top of one another and pushing them down a non-powered roller line. While the employee was pushing a stack onto the next set of rollers, the stack became crooked. The employee went to pull back the stack to straighten it when their finger was pinched by a roller. The employee sustained a partial amputation to their left ring fingertip.

An employee was operating a projection welding press when the weld bit contacted her left hand, causing an amputation of the index fingertip.

On June 25, 2025, at 7.30 a.m., an employee was using a remote-controlled crane to change a die in a 2,600-ton press. They were releasing crane cables from the die when one cable did not release, causing the die to lift and pin the employee between the press and the die. The employee suffered a closed non-displaced fracture of the pelvis.

An employee was cleaning leaves with a backpack blower when he fell from a ladder, resulting in injuries to his head, neck, and back.

An employee was operating a battery-powered broom to clean demolition debris off the top of the outermost bridge girder. The girder was approximately 11 feet above the demolition scaffold below. The employee fell approximately 8 feet to wind bracing below. The employee was hospitalized with a pelvis/tailbone fracture. Fall protection was in place at the time.

An employee slipped while descending in a stairwell, fell, and suffered multiple contusions/bruises to the head, neck, shoulders, knees, and back. She was hospitalized.

An employee's right middle finger was caught in a nip point. The employee suffered an amputation to the middle finger at the first knuckle.

An employee was directing trucks as they entered and left a highway work zone. A vehicle struck them, resulting in multiple fractures and other injuries. The employee was hospitalized.