Federal OSHA recorded a severe workplace injury
at Quad/Graphics, Inc., 1900 West Sumner St., HARTFORD, WISCONSIN 53027
on — Fractures, affecting the finger(s), fingernail(s), unspecified.
Final narrative
While trying to manually rotate a forms shaft, an employee slipped and fell, breaking a finger and requiring stitches.
An employee was trying to remove a blockage in a dust collection system. The airlock fan activated and amputated three fingertips on the employee's right hand.
An employee was disconnecting a truck from a trailer. While pulling the fifth-wheel release that the trailer was attached to, the employee lost balance and fell backward onto the concrete pavement, resulting in a fractured T12 vertebra.
Maintenance employees were replacing a gear box in the stacker of a press. After the replacement was complete, the stacker was restarted. The maintenance employees then heard a loud noise coming from the drive chain area and the injured employee went to check the chain tension when the machine amputated his right index fingertip.
While walking towards the office inside the warehouse, an employee slipped on a piece of debris (green strap) that was on the floor and fell. The employee sustained a fractured right hip.
An employee was helping to change out a cylinder on a press. He was putting the cylinder arms down to put the cylinder in place. As he stepped over the driveshaft to pull the pin and roll the cylinders, he lost balance and started to fall forward. He dropped the cylinder arm to regain his balance and the arm came down on his right index finger and amputated the fingertip.
An employee was working in the forest flagging an area to be harvested. He took a step and his foot slipped on a stick hidden under the leaves, causing him to fall to the ground. He landed on his right foot/lower leg resulting in a fractured tibia.
An employee was inspecting an apartment to ensure it was ready for a new resident to move in. The carpet in the apartment had been recently cleaned and was still wet. As the employee went from the carpet to the tiled floor of the bathroom, they slipped and fell, resulting in a torn left hamstring.
An employee was delivering a letter along a rural carrier route when she stepped on an ice-covered snow drift, slipped, and fell to the ground. The employee sustained a right hip fracture that required surgery.
More severe injuries in this industry (NAICS 323111)
An employee was removing packaging from a roll of printing substrate. The blade of their utility knife got stuck. The employee used both hands to free the knife and the blade partially amputated their left little fingertip.
The injured employee's standup forklift had mechanical issue with a tire. The injured employee was inside their forklift to help steer it while it was being pushed up the ramp by another forklift. As the other forklift started to move up the ramp, it's forks moved and went into the driver's space of the disabled forklift. The fork penetrated the injured employee's left shoe, fracturing the two middle toes and injuring the first toe. The employee was hospitalized and required surgery.
A press was having a paster failure and the crew was working to get the ink on the paper. A press operator grounded himself and was entering the press unit when something flashed. The employee sustained third-degree burns to his head and left arm.
Around 12:45 PM, a clamp truck operator went to remove a piece of orange strap from a clamp truck that was parked outside of the office. The strap fell into a gap between the frame and the hood of the truck. The strap became caught in the engine's fan and also wrapped around the employee's hand when he went to grab it. The strap was pulled tight against the frame of the clamp truck, causing lacerations and fractures to the employee's hand. The employee was hospitalized and required surgery.
At 12:00 p.m. on August 13, 2025, an employee was unloading a 1,100-pound roll of paper from a skid when the roll fell onto his right leg. The leg was broken.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.