105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

THE BOEING COMPANY

Vehicle or machinery fire · Poisoning, toxic, noxious, or allergenic effect, unspecified

Federal OSHA recorded a severe workplace injury at THE BOEING COMPANY, 2600 N. Highway 94, SAINT CHARLES, MISSOURI 63301 on — Poisoning, toxic, noxious, or allergenic effect, unspecified, affecting the bODY SYSTEMS.

An employee was witnessing a vehicle test when a lithium-ion battery caught on fire. The employee inhaled smoke from the fire and chemical fumes from the halon extinguisher used to put out the fire.

Hospitalized BODY SYSTEMS Battery-vehicle

The Boeing Company

Two employees fell from an access bridge while entering an aircraft to perform maintenance. They landed on the ground about 20 feet below, where one of them lost consciousness. One employee sustained a fractured knee and another employee sustained a back strain/sprain. Both employees were hospitalized.

The Boeing Company

An employee was cleaning up a fuel barn. They were winding up a power cord when they tripped on the cord and fell to the concrete floor, resulting in a fractured left wrist that required hospitalization and surgery.

The Boeing Company

In the flight line area, an employee was on a work stand platform conducting repairs to an aircraft. While transitioning to another location, he stepped over another employee and lost his balance. The employee reached for the railing to catch themselves, fell, and tore his right bicep. The employee was hospitalized for surgery.

The Boeing Company

Employees were working on a machine overhaul. They were using a hydraulic jack to move the machine laterally into position. The machine shifted and pinched an employee's hand against the concrete floor. A fingertip was amputated.

THE BOEING COMPANY

An employee was walking in the breezeway outside the orbital processing facility when a vent hood on two wooden supports tipped over onto them. The employee was trapped underneath the vent hood, resulting in hospitalization for fractures to their rib and sternum.

View THE BOEING COMPANY's full OSHA safety record →

Flogistix, LP

An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.

AL-REC, LLC

An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.

Baytex Energy USA

An employee was near a hybrid separator when it malfunctioned, resulting in a flash fire that burned the employee's upper body.

Sound Resource Solutions

An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.

Borgers Ohio, Inc.

An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.

Textron Aviation Inc. (Orlando Service Center)

A pressurized aircraft nose landing gear strut assembly was being disassembled. The gland nut dislodged under pressure and made contact with an employee's left hand, breaking it.

Spirit Aerosystems, Inc

A metal tooling base was being moved by a forklift when the load shifted. An employee who was assisting went to stabilize the load and prevent it from sliding off the forks. The C-channel of the base crushed the employee's left hand against the concrete ground, resulting in the amputation of their third and fourth fingers.

Spirit Aerosystems Inc.

An employee was working on a tool platform (47.5" tall) and was transitioning around to the other side when they lost balance and fell to the concrete floor. The employee was hospitalized with fractures to seven ribs and their elbow.

Northrop Grumman Corporation

An employee was adjusting the task lighting on a band saw when their right little finger made contact with the blade, resulting in amputation.

Northrop Grumman Corporation

On August 19, 2025, at 6:30 a.m., an employee sat in the rear bench seat of a golf cart ahead of being driven to a parking lot. When the golf cart began to move, he fell off the cart and onto the ground, resulting in a fractured right hip.

WADDELL CONCRETE INC.

An employee was readjusting a safety hook to remove hardware from gang forms when his feet slipped. He fell to the ground, resulting in a broken left arm and wrist.

Dollar Tree

An employee was on a step ladder in a store aisle, making room on shelving for merchandise. She fell from the step ladder to the floor, suffering two fractures in her left leg. She was hospitalized, requiring surgery.

Corrigan Brothers Inc

An employee was closing the side cargo door to a company van. The tip of his finger got caught between the door and the door jamb, resulting in a partial amputation.

Plumb Supply Company

An employee lost his footing while climbing an inclined ladder. He stumbled down one step and was able to stabilize himself by holding the railing and twisting his body, but he suffered an internal abdominal injury and was hospitalized.

JRI INDUSTRIES

An employee was manipulating dies on a brake press. The press caught and crushed the employee's right forearm, resulting in hospitalization.