Vehicle or machinery fire · Poisoning, toxic, noxious, or allergenic effect, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at THE BOEING COMPANY, 2600 N. Highway 94, SAINT CHARLES, MISSOURI 63301
on — Poisoning, toxic, noxious, or allergenic effect, unspecified, affecting the bODY SYSTEMS.
Final narrative
An employee was witnessing a vehicle test when a lithium-ion battery caught on fire. The employee inhaled smoke from the fire and chemical fumes from the halon extinguisher used to put out the fire.
Two employees fell from an access bridge while entering an aircraft to perform maintenance. They landed on the ground about 20 feet below, where one of them lost consciousness. One employee sustained a fractured knee and another employee sustained a back strain/sprain. Both employees were hospitalized.
An employee was cleaning up a fuel barn. They were winding up a power cord when they tripped on the cord and fell to the concrete floor, resulting in a fractured left wrist that required hospitalization and surgery.
In the flight line area, an employee was on a work stand platform conducting repairs to an aircraft. While transitioning to another location, he stepped over another employee and lost his balance. The employee reached for the railing to catch themselves, fell, and tore his right bicep. The employee was hospitalized for surgery.
Employees were working on a machine overhaul. They were using a hydraulic jack to move the machine laterally into position. The machine shifted and pinched an employee's hand against the concrete floor. A fingertip was amputated.
An employee was walking in the breezeway outside the orbital processing facility when a vent hood on two wooden supports tipped over onto them. The employee was trapped underneath the vent hood, resulting in hospitalization for fractures to their rib and sternum.
An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.
An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.
An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.
An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.
More severe injuries in this industry (NAICS 336411)
A pressurized aircraft nose landing gear strut assembly was being disassembled. The gland nut dislodged under pressure and made contact with an employee's left hand, breaking it.
A metal tooling base was being moved by a forklift when the load shifted. An employee who was assisting went to stabilize the load and prevent it from sliding off the forks. The C-channel of the base crushed the employee's left hand against the concrete ground, resulting in the amputation of their third and fourth fingers.
An employee was working on a tool platform (47.5" tall) and was transitioning around to the other side when they lost balance and fell to the concrete floor. The employee was hospitalized with fractures to seven ribs and their elbow.
On August 19, 2025, at 6:30 a.m., an employee sat in the rear bench seat of a golf cart ahead of being driven to a parking lot. When the golf cart began to move, he fell off the cart and onto the ground, resulting in a fractured right hip.
An employee was readjusting a safety hook to remove hardware from gang forms when his feet slipped. He fell to the ground, resulting in a broken left arm and wrist.
An employee was on a step ladder in a store aisle, making room on shelving for merchandise. She fell from the step ladder to the floor, suffering two fractures in her left leg. She was hospitalized, requiring surgery.
An employee was closing the side cargo door to a company van. The tip of his finger got caught between the door and the door jamb, resulting in a partial amputation.
An employee lost his footing while climbing an inclined ladder. He stumbled down one step and was able to stabilize himself by holding the railing and twisting his body, but he suffered an internal abdominal injury and was hospitalized.