Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Lonestar Forming

Ignition of clothing from controlled heat source · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Lonestar Forming, 2500 Summer Lee Drive, ROCKWALL, TEXAS 75032 on — Heat (thermal) burns, unspecified, affecting the multiple trunk locations.

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An employee was cutting rebar using a 4-inch grinder when it started to spark and created a fire. The sparks ignited his vest and sweater, and he received a burn to the right side of his abdomen and chest.

Hospitalized Multiple trunk locations Blouses, shirts, dresses, trousers, skirts

Lonestar Forming

An employee climbed up a pilaster wall panel to hook up with the crane. The employee removed the she-bolt and the wall panel fell while the employee was hooked off to it. The employee suffered a broken right tibia and left shin laceration.

View Lonestar Forming's full OSHA safety record →

Falls Manufacturing Company/a U-Haul Co.

An employee was welding metal parts. The employee turned to the left and their work uniform came in contact with the location on the part that had just been welded. The employee's uniform ignited, causing burns to their shoulder and back.

Flint Ag & Turf

An employee was using a small propane heater when they sustained third-degree burns to the left buttock and second-degree burns to the back and neck.

Novae, LLC.

An employee was welding steel dump ramp slides. He leaned over and a previous weld caught his hoodie on fire. The employee sustained burns on his left side from the armpit to the waistline.

Pik Rite Inc.

An employee was using a fiber wheel to cut a 55-gallon drum to make a trash can. As they were cutting, sparks flew into the barrel and fire came out of a hole on the barrel, catching the employee's shirt on fire. The employee sustained burns to their abdomen and chest, requiring hospitalization.

DC Power Tong, LLC

An employee was removing tubing caps and cleaning tubing ends with solvent. Their flame-resistant pants became soaked with the cleaning solvent and were ignited by a propane torch used for removing tubing caps. The employee was hospitalized with burns to their legs.

Bowman Welding Company, LLC

An employee was walking to exit the work area when steel walls fell on them, resulting in fractures.

FDR Construction LLC

Employees were working to apply sealant to a customer's leaking foundation. The injured employee was digging out dirt and passing it to another worker. The hole that was being dug collapsed and the injured employee became trapped in dirt/mud from the waist down. The employee sustained a fractured pelvis.

Rollins Construction LLC

An employee was cutting a tack weld with a grinder when the grinder exploded. The employee sustained lacerations to their right index finger.

STANCEL CONCRETE INCORPORATED

An employee was standing on a concrete wall, stripping concrete forms using a pry bar. The employee fell from the wall to the ground 9 feet below, suffering a fractured back and arm.

Tin Man Enterprises

An employee was welding a beam when they fell 12 feet from a scissor lift to the ground. The employee sustained fractures to their face, thumb, and both wrists.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.