Federal OSHA recorded a severe workplace injury
at Keystone Consolidated Industries, Inc., 7000 SW Adam Street, PEORIA, ILLINOIS 61641
on — Heat (thermal) burns, unspecified, affecting the hand(s), unspecified.
Final narrative
An employee was working on a slide gate at the bottom of a ladle. The employee was lancing the bottom of the ladle to open it up when the oxygen lance leaked oxygen into his glove. A spark then ignited the glove on the employee's left hand, burning it.
An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.
An employee was helping stack scrap wire. A fork truck was setting a carrier of scrap wire on top of another carrier. The scrap wire on the fork truck caught on the second carrier, and the carrier on the forks was pulled off. It struck the employee in the head, causing a concussion. The employee was hospitalized.
On July 7, 2025, at approximately 1:45 AM, an employee was moving vermiculite in a zinc pan with shovel. Molten zinc entered his left boot and caused burns to his shin and the top of his foot.
An employee was setting a floor plate on strand #2 while a rod in strand #1 cobbled at the break-out box and struck the employee's right foot. The employee sustained a puncture to their foot requiring surgery.
An employee was stringing wire around a drawing block at a wire machine. His left hand became caught between the wire and the drawing block, and he suffered an amputation to the ring fingertip.
An employee was moving a metal door, creating a spark. The employee's boots caught on fire due to residual flammable chemicals that were on his boots. The employee sustained burns to the ankle/metatarsals of both feet.
An employee was lubricating a forming machine when hot bottles fell off the machine. A bottle contacted the employee's left leg and ignited their flame retardant pants. The employee's left leg was burned from the thigh to just below the knee.
An employee was returning from their break when the rags in his back pocket contacted a nearby stove heater. The rags caught on fire and spread to the employee's clothing. He sustained third-degree burns to the left and right buttocks.
An employee was driving a powered industrial truck (PIT) carrying a nesting sheave on the back counterweight of the PIT. He was holding the sheave when the PIT struck a pothole in the floor, causing the sheave to roll forward and crush his right index fingertip against the back of the PIT seat frame. The employee's fingertip was amputated, requiring hospitalization and surgery.
An employee was building slings. They were placing wire rope in a pneumatic vise when their right index finger was caught between the vise and the wire rope, resulting in a fracture that required hospitalization and surgery.
At about 7:15 a.m. on August 28, 2025, an employee was using a construction compactor to stabilize the dirt of a dam that had just been built. The dirt gave way underneath the compactor, which tipped on its left side. The employee fell out and was crushed and pinned between the compactor and the dirt. He was hospitalized, having suffered a broken sternum and broken ribs on both sides, as well as a laceration to the left leg by the ankle joint.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.