105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

FLSmidth Inc.

Caught in running equipment or machinery during regular operation · Fractures and other injuries, n.e.c.

Federal OSHA recorded a severe workplace injury at FLSmidth Inc., 1 Excel Way, PEKIN, ILLINOIS 61554 on — Fractures and other injuries, n.e.c., affecting the hand(s) and finger(s).

On May 6, 2020, at approximately 7:45 p.m., an employee stopped a lathe and pulled a nylon strap through the center of a 13-inch long, 8-inch diameter part. The nylon strap was attached to a jib crane, and the employee needed to jog the lathe to lock the chuck. The lathe did not jog and instead began running at operational speed. The employee's gloved right hand was caught between the nylon strap and rotating metal part, resulting in a broken thumb, severed nerves and tendons, and severe tissue damage to the hand.

Hospitalized Hand(s) and finger(s) Metalworking lathes

FLSmidth, Inc.

An employee was machining a trunnion using a grinding rig when their left hand was caught between the grinding stone and the trunnion, resulting in fractures to the middle, ring, and little fingers, as well as severe damage to the skin and amputations of the middle and ring fingers to the distal knuckle.

FLSmidth, Inc.

An employee was using a hammer to hit a steel bearing and dislodge it from a shaft. A small piece of the bearing broke off and embedded in his stomach.

FLSmidth, Inc.

An employee was operating a hydraulic press when his left middle finger was crushed between the part he was pressing and the press table. The employee sustained an open fracture of the tuft of the distal phalanx, which led to a partial amputation of the left middle fingertip.

FLSmidth Inc.

An employee was lifting a metal plate with an overhead crane and a magnet. The plate or the magnet shifted and struck the employee's chin. The employee sustained a fracture and laceration to the chin and a concussion.

View FLSmidth Inc.'s full OSHA safety record →

Pall Corporation

An employee was operating a machine when a wire pulled his right glove resulting in amputation of the index and middle fingertips.

Koch Foods of Cincinnati

An employee was grinding chicken when their right index fingertip was caught in the grinder and amputated.

Stella-Jones Corporation

An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.

Mack Manufacturing, Inc.

An employee was passing through a large metal door when the door closed on the employee, resulting in a cracked rib.

Nutmeg Container Corporation

An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.

TRC Services of Texas INC

An employee was sorting sucker rods. His right hand was caught in the area where the rod hits up against the frame and his index fingertip was amputated just below the nail.

Onpoint Industrial Services Hiring Center

An employee was using a powered miter saw to cut 2x4's. The saw blade hit something inside a board (possibly a hidden nail) and jumped, causing a laceration to the employee's left forearm. The employee was hospitalized with soft tissue and tendon injuries that required surgery.

S&R Compression, LLC

A crane had been used to set a steel plate on a steel frame. An employee was trying to remove a clamp from the plate when the plate fell and crushed the tip of his left little finger. The employee sustained a fingertip amputation.

Morgan Engineering Systems, Inc

An employee was operating a scissor lift, raised to a height of about 15 feet, to inspect an overhead crane rail. The crane itself was being moved. Its hook swung into the scissor lift s arms, causing the lift to tip over onto its side, which in turn caused the lift and the employee to fall to the floor. The employee suffered injuries including broken ribs, spinal fractures, scapula fractures, and internal injuries.

Fairbanks Morse, LLC

A technician was operating a crane hoist to lift/remove a cylinder head from the main engine (port). The load was lifted at an angle, causing the cylinder head to get stuck on the cylinder head studs. When it became free from the studs, the cylinder head swung. It struck the technician and caught them against the cabinet door. This resulted in an amputation of their left index fingertip at the distal knuckle.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.